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LEAD MELTING FURNACE

Lead Smelting Rotary Furnace Plant with Pollution Control System

Rotary Furnaces are used in secondary smelting units for re -processing Lead from scrap. Rotary furnaces have an inner brick lining over which scrap is transformed from solid to molten state due to heat given by oil firing. Oil firing is done with the help of a high -pressure air blower.

For Lead smelting & refining: Refined material is discharged into moulds. Rotary furnace is installed on rotary base. It rotates on heavy wheels mounted on base & for pouring finished material; it is lifted by hydraulic cylinders through a power pack.

Our lead smelting rotary furnace is suitable for the recovery of lead out of lead-acid battery scrap, lead concentrate and lead ore. We manufacture & install the oil fired rotary furnace in different capacities with maximum production efficiency and least production cost such as fuel, labor and power consumption. The production capacity of our lead smelting plants can in different parameters may be 3 M Ton to 15 M Ton per day i.e. 24 hours. We provide very effective and efficient pollution control system with the smelting plants, through which a lot of smoke dust of lead is collected. The collected smoke dust from our pollution control system is not only useful to prevent the pollution spreading into in environment but also increase the profit for the extra increase of recovery of lead out of the lead smoke dust collected by the system provided. An estimated value of extra increase of profit is 3% to 4%, which is only capitalized from the further recovery of lead from the smoke dust collected.

Electric Lead Melting FurnaceWe are the prominent manufacturer and supplier of Lead melting furnace which is highly demanded in many production industries. We offer these lead melting furnace in various capacities which is operated by using electricity. This Melting furnace is integrated with all kind of control equipments in order to control the flow of operation. The lead melting furnace that we offer are Lead melting furnace and electrical lead melting furnace. These furnace operated in maximum 800C temperature and it depends upon the type of lead. Our Lead melting furnace is renowned for high performance, heat resistance and low maintenance.

Battery Recycling Technology

We are committed to the employment of environment friendly technologies in our solutions for the used Lead-Acid Battery Recycling and Battery Manufacturing Industries, covering Secondary Lead Smelting, Lead Refining, Lead Alloying & Lead Oxides Manufacturing and Lead Pollution Control.

Our Battery Recycling Plant employ pyrometallurgical processes. Typically, in pyrometallurgical Secondary Lead Smelting, Lead Bearing Battery Materials are charged into a furnace together with appropriate fluxes & reductants, drosses, returning slags and process dusts for smelting. Reduction of Lead bearing material to crude Soft/Antimonial Lead takes place along with the formation of Lead bearing slag. The slag may be collected and smelted in a separate slag campaign in the same or another furnace. Mostly Blast Tilting Rotary Furnaces are used, either singly or in different combinations, for single/multi stage smelting. The process employed, furnace combination, fluxes, reductants etc. are finalized taking into account the required plant capacity, required product mix, pollution control plant and environmental concerns, the desired level of flexibility in plant operation and the composition of available battery scrap.

Pyrometallurgical processes have been the most widely used for Lead recycling. In a comparison with some other technologically more complex processes, the pyrometallurgical process scores high on parameters like low capital & lifecycle costs and requirement of highly skilled manpower, economic viability of a range of capacities and relatively low core electrical power requirements, among many others. The use of modern pollution control technologies and design ensures environmental compliance. Smaller scale Battery Recycling Plant are a more economically and environmentally viable alternative to large-scale units for many reasons, particularly for developing and small market areas/countries.

Our well-designed tilting Rotary Furnaces, integrated with modern accessories and pollution control equipment form the core of our Battery Recycling Plant, which have proven to be technically and economically viable for a range of capacities, while showing good compliance with environmental standards.

                                                                 

Rotary Furnaces

Rotary Furnaces have a variety of fitment options, optional tilting mechanisms, a simple, reliable and robust design and display good operating/efficiency characteristics.

Reverberatory Furnaces

Reverberatory Furnaces are those furnaces which is designed and operated in the production of a nearly pure and soft Lead. During charging and tapping Reverberatory Furnace emit high level of Lead Fume.

In Reverberatory Furnace Tapping process the molten Lead and slag is poured from the furnace into Ladles or Molds. Like Blast Furnace, to keep the metal molten, some smelters tap metal directly into a holding kettle. Then comes the task of solidification of molten lead. The smelter casts the molten lead into blocks so that it can be used for the further treatments or operations in various purposes.

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Super furnace on National small industries corporation (NSIC)

Faridabad furnace manufacturer

CONTACT PERSON

Mr. Pankaj chauhan
SUPER FURNACE
+919958837764

Email :- pankajchauhan.c@gmail.com
superfurnace.c@gmail.com

Plot no- 44, 16/2 karkhana bagh, Mathura road
Faridabad (Haryana)
INDIA

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ROTARY FURNACE MANUFACTURER EXPORTER

Rotary Melting Furnace

The rotary melting furnace is the most flexible and universal design of equipment to recycle Aluminium scrap. Due to the nature of its operation all scrap forms can be recycled with good results.

The rotary furnace is rotated either by a friction drive wheel system or a positive rack/pinion or chain drive depending upon the size and production requirements. A single door is utilised with either vertical, horizontal rotation or a pendulum type swing arrangement depending upon the plant layout.

A high efficiency fume extraction system is provided either fixed directly on the furnace which tilts with the furnace and exhausts through a rotary joint or simply by a high level fume collection hood / housing.

Rotary furnaces have been traditionally static but over recent years tilting designs have been implemented due to the many advantages with regard to reduced cycle times, yields and consumptions.

Our experts are occupied in manufacturing a wide range of Rotary Furnace that is available in various capacities. Rotary furnace is gas fired, diesel fired of furnace oil fired. The rotary furnace is rotated or tilted. We are a trusted name engaged in manufacturing superior quality Rotary Furnace. Duly lined with refractory lining in combination with Castable of wide grades, the ranges outstandingly perform, achieving the maximum efficiency of the furnace. Further, the lining also reduces the skin temperature of the furnace. Precision engineered product finds application in industries including forging industry, aluminum industry. The furnace is very usable for melting the Aluminium especially in the case or scrap melting.
We offer the following types of Rotary Furnaces:


i) One Side Cone Rotary Furnace

We also deal in One Side Cone Rotary Furnaces. These products are manufactured with the most advanced technologies and high quality raw materials. They are commonly used for precise heating of various types of materials. Our team of experienced professionals conducts extensive research to provide a flawless product, which is with accordance to the international standard.

ii) Hydraulic Tilting Rotary , Hydraulic Tilting Rotary

Our range of rotary retort furnace is offered with separate control panel & hydraulic / mechanical tilting arrangement. Appreciated for excellent quality, these are used in bearing ball, rolls and other minute components for hardening, normalizing, gas carbonizing and heat treatment process. We also offer customized form design according to the clients’ details.

Gas Fired Rotary Melting Furnaces

We are a premium manufacturer of gas fired rotary melting furnaces which are circular furnace with the shell in horizontal shape and fitted with 2 conical shaped ends. Its shell is fitted with two separate rider rings duly machined which are rotated by four wheels fitted on the bed. Some of the essentials of our product are:

The furnace is fabricated in three separate parts.

The two supporting rollers drive the furnace with the help of gear box fitted on the bed.

The gear box is coupled with an electric motor.

The furnace is heated by means of one no Gas fired burner fitted on a separate frame.

A combustion air blower is included in our scope of supply.
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Super furnace on National small industries corporation (NSIC)

Faridabad furnace manufacturer

CONTACT PERSON

Mr. Pankaj chauhan
SUPER FURNACE
+919958837764

Email :- pankajchauhan.c@gmail.com
superfurnace.c@gmail.com

Plot no- 44, 16/2 karkhana bagh, Mathura road
Faridabad (Haryana)
INDIA.

FOLLOW US ON TWITTER|FOLLOW US ON FACEBOOK
All rights reserved